1st Timer Build Log | Page 5 | SouthernPaddler.com

1st Timer Build Log

Kayak Jack

Well-Known Member
Aug 26, 2003
13,976
171
86
Okemos / East Lansing Michigan
Russ,

Yes and no. You can get along without the pumps, but it is much more difficult and a lot messier. Eyeballing it? NO Not only no, HELL NO!

Matt invented a nice way to measure epoxy. Get yourself a box/carton of those clear plastic drink glasses for highballs. About 4 oz, better yet 6 oz. Put two of them together. Put the magic Scotch tape (kind you can write on) on one, and designate it as the "Outside Glass". Using water, add 1/2 oz to the inside glass, and mark it on the outside one. Do the same at 1 oz, 1.5 oz, 2 oz, 2.5 oz, 3 oz, & 4 oz, 5 oz, and 6 oz. (Notice the lower quantities are reflected by doubled amounts further up. This is for a 2:1 ratio mix.

In use, NEVER put epoxy into the outside glass. Renew the inside one every few applications, wiping it out before the next batch is mixed.
 

bluegrasslover

Well-Known Member
Feb 18, 2009
202
0
55
Willow Springs, NC
I put on a second coat and it's going to need another one. How many coats does everyone usually put on? Oh and to who ever said to get a carbide scrapper to knock off the high epoxy spots and runs is a genius. It works awesome.

Learned another lesson last night. Not a good idea to run your fingers along the sides where the edge of the fiber glass fabric is. It's a good way to get a piece of epoxied glass stuck in you. Ouch!

Russ,
A chip brush is the wooden brushes with tan bristles that you get for about 88 cents for a 2". They are basically throw away brushes. I'm not exactly sure why they are called chip brushes though. Harbor Freight has big bags of 2 inchers pretty cheap but you can pretty much get them anywhere that sales paint. BTW, get the pumps! :wink:
 

Steve

Well-Known Member
It generally takes three to four coats to smooth it all out. . . I don't know about the other guys on here, but when I go to applying my varnish, now, (I know you're not there, yet) I like to use an 800 or 1000 grit sandpaper and wet sand between the coats. . . to me, that seems to bring out a hi-gloss almost mirror like finish, which I love to see on a boat. . .
 

Jimmy W

Well-Known Member
May 1, 2006
611
1
north georgia, USA
Russ, I say to get the pumps also. I don't usually use them to measure the epoxy, but they make dispensing it a lot easier. I mostly use a plastic measuring cup like thingy that probably holds about 2 oz. I use two measures of resin and one of hardener. For smaller batches, I do the same with a plastic tablespoon or teaspoon or 1/4 teaspoon measure.
Jimmy
 

seedtick

Well-Known Member
Jul 22, 2006
1,161
7
Denham Springs, LA
Friend Keith and I been using the same set of pumps for more thsn five years - never messed up a batch

A big help when glassing large areas is to have a couple of folks working, one mixing small batches of resin and one spreading
 

bluegrasslover

Well-Known Member
Feb 18, 2009
202
0
55
Willow Springs, NC
One thing I was wondering is how in the world does anyone use fast curing epoxy. I got the slow cure and I apply it as quickly as I can and by the time I get through about 3/4 of the smallest batch I can make with the pumps (2:1 ratio) it's already getting thick enough that it doesn't brush easily. You definitely don't have time to screw around!

I put on the 3rd coat last night. With the second coat I did have to scrap off some runs and bumps and freakin' bugs. After using the scraper I hit it with the sander. The sander exposed areas that I thought were perfect but actually had some high and low areas. I couldn't see this looking at it but definitely could after hitting it with the sander. Do I just leave this alone or try to sand the entire hull until all of the epoxy is completely flat? I'm thinking that since I couldn't tell looking at it that I only need to sand down runs, bumps, etc.
 

Steve

Well-Known Member
Greg, I kinda wonder that myself. . . the only thing I can thing of is it has something to do with the temperature. . .Good Lord, the first time I used the stuff I had to pull out a belt sander to eat away the piled gobs of epoxy that had hardened up. That was a nightmare. . . but I think what it is. . . is the warmer it is where you be working hte faster it sets up. . . but I dunno for sure. . . there's others more expert in that than me. . . but you're right. . . I doubt I'd ever be able to use the fast cure....
 

oldsparkey

Well-Known Member
Aug 25, 2003
10,479
123
Central , Florida
www.southernpaddler.com
The ambient temperature has a lot to do with it since the epoxy sets by heat. I have found that the hotter it is in the shop the faster the stuff sets up on me.

The pumps , mine are the 2 to 1 so I marked the hardener pump shaft at the half way point and can do 1/2 of a pump with only 1 of the resin for smaller batches. Then the same as others , for really small batches it is a plastic spoon being used for measurement with the 2 to 1 mix = 2 resin to 1 hardener.

Chuck.
 

Steve

Well-Known Member
You got nuttin' to fret about there. . . Just take your time and do it at a speed you're comfortable with, run your tape, mix your epoxy to the right consistency and apply it and smooth with a plastic spoon. . .you don't have to fillet the entire boat in twenty minutes. . . take your time and take it a little at a time. . . It's not the funnest thing to do when you build but it can still be enjoyable. . .
 

bluegrasslover

Well-Known Member
Feb 18, 2009
202
0
55
Willow Springs, NC
Well, the bottom glassing is done. I turned her over tonight to start on the inside.

050609_203800.jpg


050609_203801.jpg
 

rpecot

Well-Known Member
Nov 10, 2006
406
0
Katy, TX
bluegrasslover said:
Well, the bottom glassing is done. I turned her over tonight to start on the inside.
I'm nervous about glassing the bottom of mine. Looks like yours came out pretty good. Sweet. 8)
 

bearridge

Well-Known Member
Mar 9, 2005
3,092
4
way down yonder
He sho come out with some purty grain patterns.....without an EKG. [grin]

regards
bearridge

About six months after September 11, I went on a grand tour of the Continent's Muslim ghettos and then flew on to the Middle East. The Muslims I met in Europe were, almost to a man, more alienated and angrier than the ones back in Araby. Mark Steyn
 

bluegrasslover

Well-Known Member
Feb 18, 2009
202
0
55
Willow Springs, NC
rpecot said:
I'm nervous about glassing the bottom of mine.

I know what you mean. I was very nervous about it but I think it came out really good. Use small batches and work quickly. It gets really hard to get the fabric wet if the epoxy starts thickening up. I used these spreaders to do the bottom http://www.harborfreight.com/cpi/ctaf/d ... mber=96088 They spread the epoxy out nice and push the fabric down. It was too hard for me to spread the epoxy on the sides using these spreaders so I just used chip brushes.