And, he's not making a second one either. Though he had different problems than Andy, the disappointment was similar.
Jack the aluminum is glued on while the panels are flat. Then when the panels are bent to shape around frames the aluminum panels are "stressed" similar to drum skin or a fabric shrunk on an airplane. that's what makes the paper thin aluminum so strong. Herb Cootile had a good idea, ..................
Andy
Has anyone tried a stitch and glue boat using 2mm plywood? Even if used only for the sides, it would lower the weight.