Thoughts:
Epoxy penetration/strength factor was probably insignificant or can't be determined in your comparisons. My "guess" is 5mm luan epoxy coated is weaker than non saturated1/4" bc plywood.
"butt joined/thin scarf" will work if glassed over. If not a glassed backer or a rib would be needed for max. strength.
Pine/fir chine logs work well.
If you're non glassed 1/4" ply boats have been working then why add glass/weight?
One factor not mentioned is most Luan plywood are rated for interior use only. If moisture reaches the glue it will delaminate. There are some rated exterior. If you have access to exterior rated, that would be a better choice.
Another option to consider would be to glue solid wood strips into panels and then glass over them. This would reduce the weight and eliminate the non exterior luan glue problems.
There's better mousetraps and best mousetraps and as I said I'm looking for the former not the later. Every step you take is better.If you believe adding a layer of glass to a1/4" ply boat will correct the "reasons" that turned your boat into book shelves then choose that way. Most builders using interior grade luan cover both sides and edges to try to keep moisture from the wood. Both choices may give you a serviceable boat I would not consider either the best "mousetrap".
A strip built, or marine grade plywood build could give you the best possible "mousetrap". Each offer positive and negative aspects. You will have to decide which one will best meet your goals.
Good thoughts. While the advantages and disadvantages of previous builds (along with other boats) is always the consideration and process I have never sat down and put them on paper. Very likely to do that.OK, let me try to reverse engineer a design. What are the specs of the best of the two boats you've built? Pros and cons of the design? Where do you think it fell short? What did you like about it? Preferred seat height? Preferred weight range......... 55-60 lbs is pretty doable with big box store wood. Below 40 lbs requires careful choice of materials and building style. 30 lbs is big $$$$$$$ and much effort.
Seat height/thwart design: I've seen seats where you can sit normally and when you want to kneel, it's narrow enough that your legs fit comfortably on either side.